NewSonic SonoDur-R Automatic Online Hardness Tester "Rack" for Production Lines (NS-2227690)

Close Window

Starting at:

$24,201.10 1. Quote Required

Package Information

Product Code.:
NS-2227690
Original Code:
NS-11006

Tech Support Available
Product Weight: 18.00

Government Buyers?

Have a Question?

HAVE A QUESTION?

Call: 1-847-577-3980

Send an Email

Hours: 8:00 am to 4:30 pm CST

Description

The NewSonic SonoDur-R 'Rack' is a UCI hardness tester designed for complete automated, 100% checks of mass-produced parts. The 19" desktop device performs rapid process monitoring (at one-second intervals) of mix-up testing procedures. Conforms to ASTM A1038.

The SonoDur-R is mainly used to test serial parts following heat treatment, surface processing or measuring coating hardness on gravure cylinders with highly-selective low-load motorized probes.

The SonoDur-R is the world's only automated UCI measurement system that is fully system compatible thanks to its USB and fully-isolated, digital I/O interface. Good/bad sorting gates and other factors can be set up with setpoints to help facilitate your hardness inspection processes.

The SonoDur-R provides all of the features of the SonoDur2 mobile hardness testing device but can scale into a fully-automated process line.

Probe Compatibility

All SonoDur manual and motorized probes are compatible with the SonoDur-R without restrictions. Simply connect each probe through a USB port.

Features

Product Features:

Fully isolated, digital I/O interface for the direct controlling of actuators; potential-free signal contacts for full remote control via SP
Speed: Approx. 1 measurement per second
Measured value counter with statistical functions
Fast amortization through the durable SonoDur 2 manual measurement probes SONO-10H (HV1), SONO-50H (HV5) and SONO-100H (HV10)
USB interface for measured value transmission
Operates on 24VDC voltage or an external power supply
All SonoDur manual and motorized probes can be used
Large measured data memory 2GB (approx. 90,000 measurement series, each with 1,000 measurements)
Measured value changes in color depending on the applied set point

Applications:

Hardness testing on serial parts following heat treatment
Hardness testing on parts following surface processing
Measuring coating hardness on gravure cylinders

Specs

Measuring Specifications

Measuring principle	UCI Method, corresponds to DIN 50159, ASTM A1038
Test indenter	Vickers diamond 136°
Test loads Newton scale (1kgf = 9.81 N)	Motor probes: 1N (0.1 kgf), 3N (0.3kgf) and 8.6 N (0.8 kgf) Handheld Probes: 10N (1 kgf), 49N (5kgf), 98N (10kgf) (Other test loads on request)
Hardness scales and range according to standard conversion tables Note: Conversions are acc. to ASTM E140-12bƐ1(2013), EN ISO 18265-2014, and DIN 50150-2000 (solely table 1, low-alloyed steel). Conversions into tensile strength for 98N (10kgf) test load only.	Vickers HV 10 – ca. 2000 Brinell HB 76 – 618 Knoop HK 87 – 920 (ASTM only) Rockwell HRB 41 – 105 Rockwell HRF 82,6 – 115,1 Rockwell HRC 20,3 – 68 Rockwell HRA 60,7 – 85,6 Rockwell HRD 40,3 - 76,9 (EN ISO 18265 only) HR45N 19,9 – 75,4 Tensile Strength MPa (N/mm2) 255 – 2180 (EN ISO 18265 only)
Measurement uncertainty	< 3% of the average out of 5 measurements relative to the plate value
Relative repeatability	< 3% (range relative to the average out of 5 measurements on reference block 300HV using motor probe 8.6N)

Instrument

Processor and Memory	ARM11® i.MX35 / 128MB SDRAM / 256MB Flash / micro SD Card up to 32GB
Operating system	Windows CE 6.0 R3 English
Power Input	12VDC – 24VDC // 6 W
Display Size (Inch/mm) Luminance	TFT-Display 800x480 Pixel with LED-Backlight Touch-Screen 7.0/ 178 400cd/m2
Interfaces Probe Digital Input / Output Communication	Lemo ERD.0S.304, 5V Signal Level 37 pos. D-Sub, galvanic isolated, max. voltage 36VDC 1x USB Type B, RS232 (automatic measurand output)
Interfaces	IP20
Instrument Language	German, English, more on request

Mechanical and Environmental (Instrument and probe)

Operating Temperature	Probe: 0°C to ~ +50°C
Storage Temperature	-20°C ~ +70°C
Humidity	Max. 90%, non-condensing
Dimensions Motor probe Handheld probe L-Handheld probe	Instrument ca. H/B/T 132,55 x 235,54 x 313,5mm (360mm with handle) Ø38mm, L=190mm (free length oscillation rod ca. 32,5mm) Ø25mm, L=176mm (free length oscillation rod ca. 12,5mm) Ø25mm, L=207mm (free length oscillation rod ca. 34mm)
Weight	Instrument ca. 3400gr Handheld probe ca. 280gr Motor probe ca. 370gr

Additional Info

New Operating Manual

Brochure

Operating Manual

Package Includes

Components of the set (without hardness measurement probe):

SonoDur-R ‘Rack’ hardness testing device for automatic hardness testing on the production line, WIN CE operating system, 19” housing for built-in table with handles
SONO-RM, 3m probe connector cable
SONO-NG-24V, power supply unit 115VAC-230VAC/24VDC
SONO-R-Stylus, stylus pen
SONO-CD, USB product incl. instruction manual