NewSonic SonoDur-R Automatic Online Hardness Tester "Rack" for Production Lines (NS-11006)

    NewSonic SonoDur-R Automatic Online Hardness Tester
    Starting at:

    $12,105.00 1. Quote Required

     

    • Product Code:
      NS-11006
    • Tech Support Available
    • Product Weight: 18.00

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    Description

    The NewSonic SonoDur-R 'Rack' is a UCI hardness tester designed for complete automated, 100% checks of mass-produced parts. The 19" desktop device performs rapid process monitoring (at one-second intervals) of mix-up testing procedures. Conforms to ASTM A1038.

    The SonoDur-R is mainly used to test serial parts following heat treatment, surface processing or measuring coating hardness on gravure cylinders with highly-selective low-load motorized probes. 

    The SonoDur-R is the world's only automated UCI measurement system that is fully system compatible thanks to its USB and fully-isolated, digital I/O interface. Good/bad sorting gates and other factors can be set up with setpoints to help facilitate your hardness inspection processes.

    The SonoDur-R provides all of the features of the SonoDur2 mobile hardness testing device but can scale into a fully-automated process line.

    Probe Compatibility

    All SonoDur manual and motorized probes are compatible with the SonoDur-R without restrictions. Simply connect each probe through a USB port.

    Features

    Product Features:

    • Fully isolated, digital I/O interface for the direct controlling of actuators; potential-free signal contacts for full remote control via SP
    • Speed: Approx. 1 measurement per second
    • Measured value counter with statistical functions
    • Fast amortization through the durable SonoDur 2 manual measurement probes SONO-10H (HV1), SONO-50H (HV5) and SONO-100H (HV10)
    • USB interface for measured value transmission
    • Operates on 24VDC voltage or an external power supply
    • All SonoDur manual and motorized probes can be used
    • Large measured data memory 2GB (approx. 90,000 measurement series, each with 1,000 measurements)
    • Measured value changes in color depending on the applied set point

    Applications:

    • Hardness testing on serial parts following heat treatment
    • Hardness testing on parts following surface processing
    • Measuring coating hardness on gravure cylinders

    Specs

    Measuring Specifications

    Measuring principle

    UCI Method, corresponds to DIN 50159, ASTM A1038

    Test indenter

    Vickers diamond 136°

    Test loads

    Newton scale (1kgf = 9.81 N)

    Motor probes: 1N (0.1 kgf), 3N (0.3kgf) and 8.6 N (0.8 kgf)
    Handheld Probes: 10N (1 kgf), 49N (5kgf), 98N (10kgf)
    (Other test loads on request)

    Hardness scales and range according to standard conversion tables

    Note:

    Conversions are acc. to ASTM E140-12bƐ1(2013), EN ISO 18265-2014, and DIN 50150-2000 (solely table 1, low-alloyed steel). Conversions into tensile strength for 98N (10kgf) test load only.

    Vickers HV 10 – ca. 2000
    Brinell HB 76 – 618
    Knoop HK 87 – 920 (ASTM only)
    Rockwell HRB 41 – 105
    Rockwell HRF 82,6 – 115,1 
    Rockwell HRC 20,3 – 68 
    Rockwell HRA 60,7 – 85,6
    Rockwell HRD 40,3 - 76,9 (EN ISO 18265 only)
    HR45N 19,9 – 75,4
    Tensile Strength MPa (N/mm2) 255 – 2180 (EN ISO 18265 only)

    Measurement uncertainty

    < 3% of the average out of 5 measurements relative to the plate value

    Relative repeatability

    < 3% (range relative to the average out of 5 measurements on reference block 300HV using motor probe 8.6N)

    Instrument

     Processor and Memory

    ARM11® i.MX35 / 128MB SDRAM / 256MB Flash / micro SD Card up to 32GB

     Operating system

    Windows CE 6.0 R3 English

     Power Input

    12VDC – 24VDC // 6 W

    Display
      Size (Inch/mm)
      Luminance

    TFT-Display 800x480 Pixel with LED-Backlight Touch-Screen
    7.0/ 178
    400cd/m2

    Interfaces
      Probe
      Digital Input / Output
      Communication


    Lemo ERD.0S.304, 5V Signal Level
    37 pos. D-Sub, galvanic isolated, max. voltage 36VDC
    1x USB Type B, RS232 (automatic measurand output)

    Interfaces

    IP20

    Instrument Language

    German, English, more on request

    Mechanical and Environmental (Instrument and probe)

    Operating Temperature

    Probe: 0°C to ~ +50°C

    Storage Temperature

    -20°C ~ +70°C

    Humidity

    Max. 90%, non-condensing

    Dimensions
      Motor probe
      Handheld probe
      L-Handheld probe

    Instrument ca. H/B/T 132,55 x 235,54 x 313,5mm (360mm with handle)
    Ø38mm, L=190mm (free length oscillation rod ca. 32,5mm)
    Ø25mm, L=176mm (free length oscillation rod ca. 12,5mm)
    Ø25mm, L=207mm (free length oscillation rod ca. 34mm)

    Weight

    Instrument ca. 3400gr
    Handheld probe ca. 280gr
    Motor probe ca. 370gr

     

     

    Additional Info

    Package Includes

    Components of the set (without hardness measurement probe):

    • SonoDur-R ‘Rack’ hardness testing device for automatic hardness testing on the production line, WIN CE operating system, 19” housing for built-in table with handles
    • SONO-RM, 3m probe connector cable
    • SONO-NG-24V, power supply unit 115VAC-230VAC/24VDC
    • SONO-R-Stylus, stylus pen
    • SONO-CD, USB product incl. instruction manual